Generac Clean Energy combines the speed and excitement of a technology startup with the resources and market power of an S&P 500 industry leader. Our careers offer boundless opportunity for energetic, mission-driven applicants who seek challenge and impact in a fast-paced culture of teaching, learning, and professional growth, developing solar+storage products and software for the clean energy revolution.

Join Generac Clean Energy as we drive to build energy solutions for a more resilient, sustainable world.

What You'll Do

• Lead static and kinematic studies to simulate assembly and equipment interactions
• Drive content reduction, assembly simplification, and build-in-quality
• Collaborate with supply management, product design, industrial design groups on material selection, design feasibility and aesthetics of new plastic part & tooling designs.
• Develop and maintain a DFM system producing high-quality and cost-effective electronic products
• Collaborate with design, engineering, and commercial teams to develop the best design solutions, materials and technologies.
• Characterize and validate new equipment and fixtures on pilot lines
• Perform process analysis, DOE, PFMEA, line balancing activities, and capacity modeling/simulation
• Serve as the voice of the supplier to internal engineering teams for EVT, DVT, and PVT build phases
• Characterize and validate new equipment and fixtures on pilot lines

• Lead development of new manufacturing processes

• BS Degree in Electrical / Mechanical / Industrial / Manufacturing Engineering or evidence of experience and exceptional ability, MSc. Mechanical/Electrical engineering is a plus.
• 7+ years of experience as a Manufacturing/Mechanical/Automation Engineer
• Understanding of Design for Manufacturability principles.
• 3+ years of experience performing DFM/DFA/DFT
• In-depth knowledge of Geometric Dimensioning and Tolerancing (GD&T) and inspections, Expertise in tolerance/stack-up analysis.
• Strong knowledge of industry standards (e.g., IPC, JEDEC, AEC-Q) and design rules for PCB manufacturing processes SMT, THT, reflow conformal coating, underfill, washing, press fit, pen stitch.
• Experience introducing new products and new processes from a prototype environment to a production environment
• Experienced with SOLIDWORKS, and other similar software/tools
• Experience designing production line layouts in AutoCAD
• Proven results in meeting customer requirements and expectations
• Good understanding of BOMs, manufacturability, process design, process validation, assembly methods, design reviews and cost reduction methodologies
• Ability to travel internationally to engage with manufacturing partners.
• Travel required ~ 25%

• 3+ years experience performing DFM/DFA/DFT for PCB, PCBA,
• 3+ years of work experience performing DFM/DFA for Injection Molding, and Plastics Surface Finish
• Experience managing Custom Connector Systems, Wiring harness, Power distribution commodities
• Experience deploying DFM software applications for PCB, PCBA or other mechanical assemblies.
• Deep knowledge of thermoplastic molding , and the properties of plastics
• Understanding of properties of various mold-making materials and tool component fabrication techniques.
• Proficiency designing mechanical equipment, fixturing and tooling in CAD (SolidWorks preferred, Catia is a plus)
• Experience creating technical specifications for manufacturing equipment